Solutions

Start from the problem you want to solve

Every plant has a different first priority. Pick yours, and we will show you which TnG products solve it, on your own machines.

By need · 01

Improve OEE

OEE is calculated days later in Excel from partial data, so nobody can act on it during the shift.

  • Running, idle, alarm and offline time captured from the CNC
  • Performance against approved cycle time, per part
  • Quality rate fed by real rejection data
  • Current-shift OEE on desktop, web, Andon TV and mobile
By need · 02

Reduce breakdown time

Stops are noticed late, the reason is never written down, and the maintenance team hears about it last.

  • Stops beyond the agreed limit open a breakdown record automatically
  • Operator category and technician detail on the same event
  • Alerts routed to the responsible department, with acknowledgement
  • Reason Pareto and machine-wise downtime show the biggest losses
By need · 03

Catch quality problems in-process

Rejections are found at final inspection, after the machine has made many more parts the same way.

  • Digital gauges at the machine, with readings recorded
  • Live SPC and Cp/Cpk per dimension
  • Rejection alerts and red-bin interlocking
  • Automatic CNC wear-offset correction from the gauge result
By need · 04

Paperless reports and audits

Log sheets, registers and spreadsheets take hours to compile and cannot prove who changed what.

  • OEE, production, quality, breakdown, operator and tooling reports
  • Scheduled Excel/PDF reports by email
  • Calibration certificates, history cards and audit trail
  • Data that supports IATF 16949 and ISO 9001 audits
By industry

Built for Indian machining plants

Auto-component manufacturers

High-volume turned and machined parts where cycle time, OEE and PPM are reviewed by customers.

CNC job shops

Mixed parts and short runs, where running-part detection and part-wise production matter most.

Gear and transmission plants

Hobbing, shaving, grinding and induction hardening lines with critical dimensions.

Forging and machining

Forging presses and conventional machines monitored alongside CNCs, after assessment.

IATF 16949 / ISO 9001 plants

Calibration control, traceability and records that stand up to customer and certification audits.

Bearing, valve and precision parts

Tight tolerances where in-process gauging and offset correction reduce scrap.

See it working on your own machines

Share your machine list and controller details. We will review compatibility and propose a pilot scope for your plant.