Machine monitoring + in-process quality

TnG Connected Gauging

Production counts show quantity. Connected gauges add quality. Machine monitoring and in-process gauging combined, so every measurement, rejection and correction is tied to the machine, part and shift that produced it.

Quality dashboard showing quality rate, parts checked, rejections by reason and part-wise PPM (demonstration data).
The problem

Why quality needs to be connected

01

Rejections found at final inspection

By the time a bad dimension is found, the machine may have produced another hundred parts the same way.

02

Gauge readings stay on the gauge

Measurements are noted on paper or not at all, so trends and capability cannot be reviewed.

03

Attribute checks leave no record

Snap gauge and plug gauge (GO / NO-GO) results are rarely counted, so PPM is a guess.

04

Corrections depend on the operator

Turning a measured deviation into the right offset is manual, slow and open to sign and decimal mistakes.

Features

Automatic correction and quality control

Automatic CNC offset correction

Use measurement results to correct CNC wear offsets automatically on configured applications.

Live SPC dashboard

Follow dimensional trends, tolerance limits and Cp/Cpk alongside inspection results.

Mobile rejection alerts

Notify responsible contacts the moment the system records a rejection.

Red-bin interlocking

Link rejection handling to red-bin confirmation through application-specific interlocking.

Attribute gauge monitoring

Integrate manual snap and plug gauges and capture GO / NO-GO results, checked quantity, NG quantity and PPM.

Quality-linked OEE

Recorded rejection quantities flow into the OEE quality rate and part-wise reports automatically.

In-house and third-party gauges

Use TnG digital gauges, or connect existing digital gauges from other manufacturers, subject to interface compatibility.

Customisable quality workflows

Tailor alerts, interlocks and inspection actions to the part and production process.

Screens

See the screens

Screens show demonstration data.

In detail

Connected Gauging is the quality module of the TnG Machine Monitoring System. A measured dimension opens straight into its SPC trend; a rejection raises an alert and, where configured, a red-bin interlock; and a drifting dimension can be corrected on the CNC automatically through TnG Offset Master.

Gauges

  • TnG digital gauges (piezo, probe, LVDT)
  • Third-party digital gauges (interface review)
  • Snap gauges and plug gauges (GO / NO-GO)

Works with

  • TnG Machine Monitoring System
  • TnG Offset Master for closed-loop correction
Benefits

What it delivers

Earlier reaction

Drift and rejections become visible during production, not at final inspection.

One quality record

Dimensional readings and attribute inspection status sit together with machine and part context.

Fewer bad parts made

Automatic correction and interlocks stop a known problem from repeating.

Talk to us about Connected Gauging

Share your machine list and controller details. We will review compatibility and propose a pilot scope for your plant.

The Connected Gauging brochure is being updated. Ask for it and we will send it on email or WhatsApp.